Numerical simulation and experimental validation of a multi-step deep drawing process

This paper presents the numerical simulation of an industrial multi-step deep drawing process. A large strain finite element formulation including a hyperelastic elastoplastic constitutive model and a contact-friction law is used to this end where the steel sheet material parameters considered in the analysis are previously derived through a characterization procedure of its mechanical response. The numerical predictions of the final shape and thickness distribution of the blank are compared and discussed with available experimental values measured at the end of three successive drawing steps. In addition, a plastic work-based damage index is used to assess failure occurrence during the process. The damage values computed at the end of the drawing process are found to be lower than that corresponding to rupture in the tensile test, considered here as the threshold of failure, confirming, as observed experimentally, that neither fracture nor necking is developed in the blank during the whole drawing process. Finally, the possibility to carry out a reduced two-step drawing process, obtained by merging the second and third steps of the three-step process, is precluded since the damage criterion predicts in this case excessively large values that indicate that failure may occur in specific zones of the sheet.     

SAHPPA: a novel power pinch analysis approach for the design of off-grid hybrid energy systems

This work proposes a novel approach called stand-alone hybrid system power pinch analysis (SAHPPA), which is particularly applicable for the design of off-grid distributed energy generation systems. The enhanced graphical tool employs new ways of utilising the recently introduced demand composite curve and supply composite curve while honouring and adapting fundamental energy systems engineering concepts. The SAHPPA method is capable of optimising the capacity of both the power generators and energy storage for biomass (i.e. non-intermittent) and solar photovoltaic (i.e. intermittent) energy technologies, which is a contribution to the emerging area of power pinch analysis. In addition, the procedure considers all possible efficiency losses in the overall system encompassing the charging–discharging and current inversion processes.     

Optimal channel coordination in use-based product-service system contracts

Nowadays, service economy efficiencies are key to keep competitiveness and increase market advantages. The development of Product-Service Systems (PSS) can be an interesting strategy as they seek to improve the business performance of all the participants in the value chain. This paper proposes a novel reliability-based reward scheme for use-oriented PSS contracts. In a PSS instead of paying for the product, the client pays a fee for its performance. The contribution of this work to the existing literature is to provide a quantitative tool for the development of a use-oriented PSS contract based on non-repairable component reliability and risk sharing. It can be extended to other performance metrics such as availability and reliability. A well designed PSS achieves a mutual growth agreement for the client and the supplier if it aligns their interests through channel coordination. This is achieved by balancing the improvement in the expected cost and profit for the client and the supplier, respectively. The improvement is measured with respect to a baseline scenario where no PSS contract exists. The methodology is tested using a case study that analyses mining haul truck tires. The results show a significant overall improvement in the main key performance indicators and environmental impact of the value chain.     

Synthesis and Characterization of Novel Sulfur-Functionalized Silica Gels as Mercury Adsorbents

This paper describes the synthesis, functionalization, and characterization of silica gels as mercury adsorbents. The synthesis was carried out according to the modified Stöber method using tetraethyl orthosilicate [TEOS], 3-mercaptopropyl trimethoxysilane [MPTMS] and bis(triethoxysilylpropyl) tetrasulfide [BTEPST] as precursors. The functionalization was carried out via co-condensation and impregnation methods using MPTMS, BTESPT, elemental sulfur [ES], and carbon disulfide [CS₂] as sulfur ligands. The choice of the sulfur ligands as precursors and functionalization agents was due to the existence of sulfur active groups in their molecular structures which were expected to have high affinity toward Hg(II) ions. The synthesized adsorbents were characterized by using scanning electron microscope, fourier transform infrared spectrophotometer, nitrogen adsorption/desorption, and energy dispersive X-ray diffractometer. The batch Hg(II) adsorption experiments were employed to evaluate the Hg(II) adsorption performances of the synthesized adsorbents under different pH values. The results revealed that the highest Hg(II) adsorption capacity was obtained for the SG-MPTMS(10) which was 47.83 mg/g at pH 8.5. In general, the existence of sulfur functional groups, especially MPTMS in the silica matrices, gave a significant enhancement of Hg(II) adsorption capacity and the sulfur functionalization via co-condensation method, which is potential as a superior approach in the mercury adsorbent synthesis.     

Micro- and nanostructured Al2O3 surfaces for controlled vascular endothelial and smooth muscle cell adhesion and proliferation

The effect of the micro- and nanotopography on vascular cell-surface interaction is investigated using nano- and microstructured Al₂O₃ as model substrate. Two different nanostructured Al₂O₃ surfaces composed of low density (LD) and high density (HD) nanowires (NWs) were synthesized by chemical vapour deposition (CVD) and commercially available microstructured Al₂O₃ plates were used for comparison. A clear diverging response of human umbilical vein endothelial cells (HUVEC) and human umbilical vein smooth muscle cells (HUVSMC) was observed on these nano- and microstructured surfaces. LD Al₂O₃ NWs seem to enhance the proliferation of HUVECs selectively. This selective control of the cell-surface interaction by topography may represent a key issue for the future stent material design.